"High-grade CNC machine tools and basic manufacturing equipment" major science and technology projects (hereinafter referred to as "CNC machine special projects") are basic, versatile, and strategic features. They are among the 16 science and technology major projects that have the closest relationship with advanced manufacturing industries. The goal is to increase the technological level of high-end CNC machine tools and basic manufacturing equipment, to make China's manufacturing industry into the international advanced ranks, establish a complete functional component research and development and supporting capabilities, high-end aerospace, shipbuilding, automotive, power generation equipment manufacturing needs 80% of CNC machine tools and basic manufacturing equipment are based in China.
During the "Twelfth Five-Year Plan" period, the special implementation closely centered on the decision-making and deployment of the central government, closely coordinated with various departments, and closely integrated the deployment of tasks with the support of the manufacturing industry in "expanding domestic demand, promoting growth, adjusting structure, and upgrading the level of production." The R&D and demonstration applications for key equipment needed in key areas such as automobiles and automobiles have achieved a number of phased results.
I. Special progress and implementation results
In 2015, with continued in-depth implementation of CNC machine tools, special achievements in stand-alone research and technology research and development have achieved some important results, is currently entering the industrialization and application of the tough stage. By the end of 2015, CNC machine tools had applied for a total of 3,849 invention patents, established 407 national and industry standards, researched and developed 2,920 new product types and new technologies, and added a new output value of 68.5 billion yuan; it has built 18 research institutes and key enterprises in the industry. The innovation capability platform has established 46 demonstration bases at key users; 5368 people have been trained, including 2147 PhDs.
(I) Scientific deployment phase tasks to promote special projects to achieve outstanding results
Through seven years of implementation, the technical level of the CNC machine tools and basic manufacturing equipment industry has improved significantly. At present, 37 types of CNC machine tools and basic manufacturing equipment hosts have reached or approached the international advanced level, and breakthroughs have been made in the research and development of numerical control systems, key functional components and key technologies, and the four major service areas for aerospace, marine, automotive, and power generation equipment. Variety satisfaction has been greatly improved. It has successively provided a number of key manufacturing equipment for major national key projects such as nuclear power, large aircrafts, and super high technology, as well as new types of fighter planes, carrier rockets, and high-tech ships. Many key technologies and equipment have been broken abroad. Monopoly has effectively supported and safeguarded national security. Through special implementation, a number of professional talents have been trained and gathered, and industry innovation capability has been enhanced.
(II) The level of medium-to-high-end machine tools has rapidly increased, breaking the monopoly of foreign products
In view of the high import dependence of medium-to-high-end CNC machine tools, special focus has been placed on the development of large-scale imported machining centers and CNC lathes. To promote the R&D investment and reliability research of high-end machine tools by machine tool companies, key enterprises have established comprehensive inspection and verification platforms and strengthened laboratory construction. The newly developed CNC lathes, machining centers, and numerical control systems have MTBF (mean time between failures) averaged over 1,000 hours, and some products have reached more than 1600 hours, which is more than double the time before the start of special projects.
The successful R&D and batch application of special products for CNC machine tools has successfully broken the monopoly of foreign products and forced foreign products to actively lower prices. Such as 36,000 vertical extrusion seamless steel pipe products, to promote foreign similar products from 200,000 yuan / ton to 40,000 yuan / ton, causing the Chinese government to implement anti-monopoly investigation; domestic RV reducer after successful research and development, the price of similar foreign products From 300,000 yuan to 10 million.
(III) Improvement of supporting capabilities such as functional components, and the numerical control system has made breakthroughs
Through the application of the numerical control system, functional components and tools and the main machine of the numerically-controlled machine tool, as well as batch support, the transformation of the machine tool industry structure was promoted.
The key technical indicators of multi-channel, multi-axis linkage and other advanced numerical control systems have basically reached the international mainstream system technology level; some brands of domestic high-end numerical control system reliability has reached more than 10,000 hours, and the level of international advanced products. The zero breakthrough of the domestic high-end numerical control system was achieved in the defense industry. Only one company, Shen Fei, has put more than 30 domestic CNC systems into actual production and use, which is of great significance to the information security of national defense. The mid-range CNC system has sold more than 35,000 units in total, and the domestic market share has increased from 10% to 25%, forming 2-3 industrial production bases; the high-end CNC system has sold more than 700 units in total, and the domestic market share has been determined before the special launch. Less than 1% increase to more than 3%.
(IV) Focus on key user areas, and industry support capabilities have improved significantly
Major breakthroughs have been made in key manufacturing equipment in the field of aviation manufacturing equipment. In Chengfei, Shenfei and other representative enterprises, there are currently six types of more than 30 Taiwan-made five-axis linkage machine tools put into actual production, and key equipment such as gantry and horizontal five-axis machining centers have been verified in the application of new fighter aircraft. The inter-generational development of military aircrafts and the development of large aircraft provide a powerful guarantee.
The aerospace manufacturing equipment field initially meets the production needs of key model products. The large-scale and special manufacturing equipment such as the five-axis vertical milling machine compound machining center has been used in demonstration applications to get rid of the shackles of foreign technology blocking and ensure the safety of a new generation of aerospace product manufacturing. Established the first production demonstration line using domestic processing centers and CNC turning centers, applied to more than 100 types of new-generation launch vehicles, docking mechanisms, and more than 10,000 critical complex parts, and was the country’s major strategic demand for space products. Development and production provide guarantees for equipment capabilities and manufacturing technology.
Major progress has been made in the localization of core processing equipment in the field of automobile manufacturing equipment. At present, automotive panel stamping equipment has met the needs of users and reached the world's advanced level; 80% of the key parts processing equipment such as the car crankshaft can meet the needs of users; the semi-finishing equipment for the engine block of the engine block of the car has achieved the application of the assembly line. The key technology of electronically controlled common-rail diesel injection system has made breakthroughs, and 12 sets of key equipment have reached the advanced level of similar international machine tools. The results have been successfully applied to the manufacture of the X-generation tactical military vehicles in China.
(5) Gather high-end talents and enhance industry innovation capabilities
Since the implementation of CNC machine tools, through the development of common technology research and development and innovation capability platforms, the cooperation between enterprises, universities and research institutes has been deepened, enabling enterprises to make full use of public technology resources. Some colleges and universities have strengthened their discipline construction and trained a number of technical backbones for the industry. The implementation of CNC machine tools has attracted the participation of researchers in the equipment manufacturing industry. There are 23,594 R&D personnel, of whom 50% are Ph.D. candidates. A total of 208 talents have been recruited, and 43 "thousand-person plans" have participated in special research and development work. The special project has initially established an innovation system that integrates production, education, and research with the company as the main body, and has promoted the construction of technical teams in key areas. The technology and product capabilities of relevant companies have been significantly enhanced.
(6) Innovate in organization and management to ensure that special achievements are achieved
During the "Twelfth Five-Year Plan" period, CNC machine tools insisted on the "demand-oriented, user-driven" approach to organize the implementation of key tasks. Through the use of research, production, research and development, a development model has been developed in which key technologies are applied and developed and industrialization capabilities are coordinated. The first is the implementation of management process innovation, insisting on user lead, technology lead, and technology sharing. The second is cooperation model innovation, which adopts the form of “joint planning for production and demand” and “joint research on the whole industrial chain of user-host system components and tools” to promote the application of results in key areas. The third is to insist on the development of “military-military integration”, aiming at the urgent needs of key users in the field of national defense and military industry, and effectively promote the deep integration of equipment manufacturing companies and users of the defense industry.
Second, the main task of 2016
The year of 2016 as the opening year of the “Thirteenth Five-Year Plan” will play a key role in influencing the implementation of major science and technology projects. In the “Thirteenth Five-Year Plan” and the 2016 Annual Plan, CNC machine tools will resolutely implement the relevant requirements of the State Council's focus adjustment of the major special projects of China Minkou Science and Technology Co., Ltd. and implement the key implementation priorities in the following aspects:
(I) Focus on industry bottlenecks and strengthen special top-level design
Focusing on the key bottlenecks of high-end CNC machine tools such as mainframes, numerical control systems, and functional components, the company continues to promote the research, development and application of key equipment in the aerospace and automotive fields to meet the urgent needs of the national economy and national defense construction. Strengthen the linkage between CNC machine special projects and the "Made in China 2025" key tasks, further strengthen strategic research, improve the top-level design, concise key tasks, promote the sharing of results and the application of achieved results, and create a radiative driving role.
(B) Strengthen policies to guide the optimization of the social environment and promote the application of special results
According to the practical application of the special results, timely proposals for the revision of the national major technical equipment import tax exemption list shall be proposed, and the eligible special results will be included in the “major technical equipment first set” insurance catalog to create a favorable development environment for the application and promotion of special results. .
Continue to promote the in-depth cooperation between domestic CNC machine tools and the military industry, compile the domestic high-end CNC machine tool achievement list and the defense industry industry product demand list, and guide key users in the field of national defense and military industry to understand and actively purchase special results.
Held special exhibitions at professional exhibitions such as the International Machine Tool Exhibition and Shanghai Industrial Expo, and held special application promotion conferences for typical user companies such as aerospace, automobiles, and machine tools, and actively promoted and publicized special achievements.
(three) organic integration with industry management to promote the healthy development of enterprises
Give full play to the leading role of special projects, strengthen the transformation and application of special achievements intellectual property, effectively promote the collaboration between testing organizations and enterprises, promote the establishment of industry standard conditions for machine tools and key functional components, and organically combine the implementation of major scientific and technological projects with industry management, and promote machine tools. The healthy and orderly development of industry enterprises will lead the machine tool industry to enhance their innovation and brand awareness.